Made-to-measure pipelines as one-off, small batch or series manufactured items
HANSA-FLEX manufactures application-specific pipelines as one-off items or in batches to dimensional tolerances given in DIN ISO 2768-1.
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HANSA-FLEX PREFORMED HOSES FOR HIGH FLEXIBILITY IN THE TIGHTEST SPACES
Preformed hoses are generally called for where conventional hose lines cannot be used because of restricted installation space. For example, in situations where a hose carrying fuel or coolant in engines or batteries would otherwise require to be bent sharply, preformed hoses from HANSA-FLEX provide an effective and cost-efficient solution. They are highly elastic, very robust and can be made to almost any shape.
MADE-TO-MEASURE PREFORMED HOSES FROM HANSA-FLEX
HANSA-FLEX from design to series production readiness
HANSA-FLEX has a large portfolio of standard preformed hoses and offers full-service solutions for customers who require individually manufactured preformed hoses to suit their precise requirements:
- Designed by the HANSA-FLEX engineering team
- From prototyping to series production
- Optional digital determination of the XYZ data
Individual preformed hoses for all geometries
Preformed hoses must be designed and manufactured perfectly to suit their intended installation situation. Therefore, the first step is to make shaped mandrels based on the required final hose geometry in steel or stainless steel. The material for the preformed hose is then wound or drawn onto and takes up the precise geometry of the shaped mandrel. Several layers can be applied so that, for example, the inner layer of the preformed hose meets the customer’s specified media resistance requirements. Preformed hoses can be reinforced with textile or metal braid. Metal components can be vulcanised into the layers or rubber components vulcanised onto them to allow even more scope for hose design and attachment arrangements.
PREFORMED HOSES FROM HANSA-FLEX, YOUR INNOVATIVE SYSTEM PARTNER
The HANSA-FLEX experts with their years of experience and comprehensive knowledge of the industry can always determine the perfect shape and material mixture for any complex customer requirement.
Free-form
HANSA-FLEX produces individualised solutions with bends of almost any radius.
Highly load resistant
Reinforcing layers for high pressure or vacuum applications can be incorporated on request.
High temperature resistance
Operating temperature ranges between -40 °C to +320 °C, depending on the material mixture.
High performance from preformed hoses
HANSA-FLEX fits preformed hoses for fuel, coolant water and turbocharger air supply to the 320 HP Marine Hypercraft jet ski manufactured by Belassi. The preformed hoses not only have to resist the high temperatures directly on the engine, corrosive saltwater and solar radiation but also withstand the mechanical loads placed on them during the ride. Speeds of up to 120 km/h and jumping as high as 5 m into the air place special demands on hoses.
PREFORMED HOSES MADE EXACTLY TO THE CUSTOMER’S REQUIREMENTS
HANSA-FLEX perfectly matches the preformed hoses ordered by the customer to the dimensions, material requirements and field of application.
- Individualised solutions for almost any degree of bend
- Extruded or mandrel-wrapped to suit the specific application
- Reinforced with polyester or rayon fabric inserts
- Preformed hoses can incorporate several inlets/outlets
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