Bent pipes precisely manufactured to the customer’s requirements
HANSA-FLEX has decades of experience in bending precision pipes made from steel, stainless steel, copper and other materials. Lengths of up to 6,000 mm and diameters...
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BENT PIPES FOR FLUID TECHNOLOGY FROM HANSA-FLEX
Bent pipes are used not only in tight installation situations but also for complex pipework systems. HANSA-FLEX has set up a pipe bending centre which all branches of the company can access. The HANSA-FLEX pipe bending centre manufactures bent precision pipes from a variety of materials for all our branches. The pipes are available with all common connection types and in the proven HANSA-FLEX quality.
DEPENDABLE COMPETENCE AND QUALITY
HANSA-FLEX makes use of synergies between the specialist departments to meet the highest customer expectations in the fabrication of pipes and special fittings.
The pipe bending centre and branches work hand-in-hand
The experts in the HANSA-FLEX pipe bending centre have the necessary skills and knowledge of pipe bending and fluid technology to master the most complex challenges. They work closely with the specialists from the HANSA-FLEX branches. You can expect the best possible advice and an optimum path from conception to manufacture. On request, HANSA-FLEX is happy to manufacture ready-to-install pipe sets and deliver them Just-In-Time directly to the customer’s installation site, so that the entire process after pipe bending runs smoothly.
Checking the shape of pipe bends
The bending experts at HANSA-FLEX determine all the data required for the bent pipe from the computer simulation. If the simulation shows that the degree of ovalisation in the bend area exceeds the 10 % limit applied in hydraulics, then an internal mandrel is used during bending to prevent the pipe cross section from narrowing.
Well-equipped production floor
To meet the diverse requirements for pipe geometry needs many more than one type of machine. The extensive range of machines in the pipe bending centre allows HANSA-FLEX to perform a wide variety of bending tasks and produce the highest quality results.
HANSA-FLEX BENT PIPES FIT YOUR REQUIREMENTS EXACTLY
HANSA-FLEX always strives to fulfil every individual customer requirement to the best possible standard. The production floor for special pipes and fittings is equipped to offer customers a wide choice of possible ways of implementing any project.
Very high accuracy
Manufacturing accuracies of up to 0.3 mm, depending on the total length of the product.
Manufacturing exactly to size
Pipes up to 6,000 mm long and 4.00 to 101.60 mm diameter.
Manufacturing flexibility
A large selection of tools to create the perfect radius for your requirements.
FEASIBILITY CHECK AND CUSTOM-MADE COMPONENTS
HANSA-FLEX manufactures bent pipes, special pipes and special fittings in a variety of practical forms quickly, precisely and in the proven quality suitable for OEM suppliers or as replacement parts.
Bending parameters defined using computer simulations
All enquiries for bent pipes are first subjected to a HANSA-FLEX feasibility check. This simulation is done with visualisation software. The software considers all parameters such as bend length, stretching and springback. From these values, it calculates the precise sawn length of pipe that will result in a ready-to-install bent pipe after bending. A suitable CNC bending machine makes the bent pipe using the data from the simulation. The manufactured prototype is then checked using a measuring arm and compared to the master data. If all the dimensions agree, the feasibility check is passed under the HANSA-FLEX technician gives the green light for production.
Special pipes and fittings from Weixdorf
Individually manufactured pipelines and fittings are often required in fluid technology. HANSA-FLEX set up a special manufacturing centre for special pipes and fittings at Dresden-Weixdorf specifically to satisfy this demand. All components, whether one-off or series production, are manufactured here with computer-controlled precision. Left and right pipe bending machines can master even complex pipe geometries. Machines equipped with a turret can make bend pipes to different radii in one working operation. This allows HANSA-FLEX greater flexibility when making customised connections and shortens delivery times.
SPECIAL PIPES AND FITTINGS FROM HANSA-FLEX
You benefit from a number of services when HANSA-FLEX manufactures special solutions.
Drawing on their many years of manufacturing experience in the field of bent pipelines and special fittings, our experts can realise the most complex special designs precisely to meet your requirements.
- Precision pipes in combination with hydraulic hoses
- All commercially available connection variants can be supplied
- Multiply bent pipes, adapters, collectors or manifolds
- Preassembled component groups for rapid installation
ADDITIONAL SERVICES AND PRODUCTS
